ANDON
Toolpack

This  multilingual software solution  is the right platform to support Lean system digitization and manufacturing best practices.

Lean system digitization

a way to a modern factory.

01 Operations KPI 
OEE | Overall Equipment Effectiveness
OEE deep analysis
OPE | Overall process efficiency
FTY | Fist Time Yield
PPM | Parts Per Million
MTBF | Mean Time Between Failures
MTTR | Mean Time To Repair
02 Digital Tools for Lean 
Actions management | Corrective/Preventive/Transitive
Kaizen management
Effective Problem Solving/8D process
5S Audit management
A3 for continuous improvement
Lean Meeting management
Change Management -6M  risk-management
Change Management -Deviations
Change Management -Planned change
Site Facilities -Ticketing
SSM Investigations
Asset Inventory
Gauges management
03 Digital Tools for Production   
Andon signals
WORK LOGGING (Intermediate productin recoding)
Corrective maintenace
Data collection Integration
Downtime management
Work order management
Line documents - one click away
  (Operation Sheet, TPM , Drawings Control Plan)
Scrap Catalog
Production line- Parallel products
Shopfloor visual board
Production states + downtime
Machine Capacities
Daily production reporting per shift
Daily scrap reporting

All the tools in a single place, monitored and accessible. Reported properly

Improving by measuring
 

   -Always remember, it is plant ownership.

For those ‘lean manufacturers’ who are focused on maximizing their output whilst maintaining product quality then operational metrics like OEE , MTTR, MTBF, FTY, PPM are the main instrument in managing the process efficiency and identifying the improvement areas and help to take right corrective actions.

In order to avoid jumping in a moving train, a certain Lean maturity level has to be achieved by the plant, before implementing the ANDON system 

Visual Management

It is a tool used to quickly and efficiently pass the key information
Rapidly see “where are we on this”.

Define your own views– Self Service, receive and retrieve reports, set KPI & Metrics.

People can receive reports them on email, on a regular schedule.

Exportable and easy to manage.

Visual management – proven in different manufacturing plants.

TThis system acts as an extension to metrics, and it may be considered a dynamic measurement system, as it provides instant feedback. It can be used to predict a probable outcome if no action is taken.  

Productivity and flexibility

Digitizing a tool means productivity and speed.

Better accountability with faster results.

Customizable for custom processes
Practically, any process supports digitization under the same hood.

Controls how the business activity and actions are driven by the business main objectives

All processes have the same framework:
Data collection using forms or automation, where possible
Reporting and self service reporting
Notifications and workflows
Visibility at any level

What exactly is ANDON ToolPack ?

It is a management tool that provides a sum of digital instruments to facilitate a better implementation of the lean manufacturing system.